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Abrasive & Surface Preparation Materials
Surface Preparationconsists of primary surface preparation and secondary surface preparation. The primary surface preparation aims to remove mill scale, rust, corrosion products, and foreign matter from a steel surface prior to application of a shop primer or primer.
Blast Cleaningis based on the principle of an abrasive jet of particles in a compressed air stream impinging on the surface, removing impurities, mill scale, rust and old paint. Abrasive blast cleaning is the most thorough and widely used method of surface preparation in the shipbuilding and repair industry. Different degrees of surface cleanliness are possible and depend in part on the surface condition prior to treatment and also to the length of time for which the surface is exposed to the abrasive jet. In addition to cleaning the surface, the abrasive particles will impart a surface roughness to the steel.
Spot blastingis localized abrasive cleaning often carried out in ship repair, especially on the outside hull, where patchy corrosion or damage has occurred. It can be used to yield surfaces that are cleaned to Sa 2 or better but often surrounding intact areas are peppered with stray grit.
Water Jetting or Hydro Blastingas a surface preparation technique is being used more and more in shipyards. A major advantage of using water pressure as an abrasive is the lower impact on environment and health because less dust is generated than is the case with grit blasting. It also constitutes less of a safety risk caused by sparks and reduces the amount of salt remaining on the surface. As with blast cleaning, prior to hydro blasting, water insoluble foreign matter such as oil and grease must be removed.
Sweep Blastingis the treatment of a surface by quickly passing a jet of abrasive across the surface. It is typically used as a tool to get some surface roughness on an existing, firm adhering coating in order to facilitate inter coat adhesion. The level of effectiveness depends on the skill of the operator, the type of surface and particle size of abrasive. In general, a fine grade of abrasive (0,2-0,5 mm) is recommended as larger particle sizes would destroy the existing coating too much.
Coupling
Minimum Order Quantity: 10 Piece
Brand | Coupling |
Product Type | Coupling |
Shape | As Per Request |
Thread Size | As Per Request |
Pressure | As Per Request |
Diameter | As Per Request |
Additional Information:
- Item Code: 967
- Production Capacity: 100000/Month
- Delivery Time: 10 DAYS
- Packaging Details: BOX
Steel Shots
Minimum Order Quantity: 1 Ton
Material | SS & MS WIRE CUT SHOT |
Shape | ROUND |
Density | AS PER REQUEST |
Hardness | HRC |
Diameter | AS PER REQUEST |
Packing Size | BOX |
Tensile Strength | YES |
Specific | SS & MS & BRASS |
A foundry is a factory that produces metal castings. Metals are cast into shapes by melting them into a liquid, pouring the metal in a mold, and removing the mold material or casting after the metal has solidified as it cools.
The most common metals processed are aluminium and cast iron. However, other metals, such as bronze, brass, steel, magnesium, and zinc, are also used to produce castings in foundries. In this process, parts of desired shapes and sizes can be formed.
Additional Information:
- Item Code: 09
- Production Capacity: 100000/Month
- Delivery Time: 5 days
Steel Cut Wire Shot
Product Brochure
Material | carbon steel,stainless steel,aluminum,zinc,copper and other metal alloy wires |
Shape | Unshape |
Size | 0.40mm to 2.50mm |
Color | Silver / COPPER / ZINC |
Brand | IMPERIAL |
Packaging Type | Small Bag and Further in Jombo Bags. |
Hardness | 45-50 hrc 50-55 hrc 55-60 hrc |
Size/Dimension | 0.40mm to 2.50mm |
Packaging Size | 25 Kg bag |
Cut Shot Design | CONDITIONED |
Cut Wire Design | CONDITIONED |
Grits Design | CONDITIONED |
Standards | ISO 90012015 certified |
We started operations in 1986 with the distribution of steel shots and grits throughout India. Taking forward our experience of over 20 years in the shot blasting industry, we started manufacturing cut wire shots in 2008.
We are an ISO 9001:2015 certified manufacturer, serving customers in the foundry, forging, automotive, aerospace, medical, infrastructure, etc.
Cut Wire Shot is manufactured using high-quality wire which is cut to a length about equal to its diameter.
Cut wire shots can be made of carbon steel, stainless steel, aluminum, zinc, copper and other metal alloy wires.
Our cut wire shots conform to SAE J441 and VDFI 8001.
We offer various shapes of cut wire shots:
*Our list of products:*
- CW – AS CUT:
- CCW – SINGLE CONDITIONED (G1)- DCCW – DOUBLE CONDITIONED (G2)- SCCW – SPHERICALLY CONDITIONED (G3)
Additional Information:
- Item Code: Imperial
- Production Capacity: 5000 Tons
- Delivery Time: Within 1 to 2 Weeks
- Packaging Details: 10, 20, 25, 50 Kgs. Bag further Pack in 1 Ton Jumbo Bag / Pallet packaging
Chilled Iron Grits
Minimum Order Quantity: 20 Kg
Color | BLACK |
Material | SS /MS |
Bulk Density | YES |
Brand | IMPERIAL |
Packaging Size | Bag & Pallet |
Usage/Application | Abrasive Industry |
Country of Origin | Made in India |
SIZE | MM |
Additional Information:
- Item Code: 66585
- Production Capacity: 100000/Month
- Delivery Time: 10 DAYS
- Packaging Details: BAG
Cast Steel Shot
Material | SS & MS |
Shape | ROUND,CYLINDER |
Density | AS PER REQUEST |
Hardness | AS PER REQUEST |
Size | AS PER REQUEST |
Diameter | AS PER REQUEST |
Packing Size | BAG |
Specific | SURFACE PREPARATION |
Features:
• High strength
• Durable finish standards
• Longer service life
Additional Information:
- Item Code: 68
- Production Capacity: 100000/Month
- Delivery Time: 10 DAYS
- Packaging Details: BAG
Cut Wire Shot
Minimum Order Quantity: 27 Kilogram
Material | SS |
Brand | IMPERIAL |
Size | AS PER REQUEST |
Packing Type | BAG |
Hardness | AS PER REQUEST |
Shape | CYLINDER |
Density | AS PER REQUEST |
Diameter | AS PER REQUEST |
Grade | SS |
Packing Size | BAG |
Steel cut wire shot is utilized in multiple numbers of important applications where nonferrous components like stainless steel, titanium, aluminum, are to be blasted and ferrous pollution is harmful to the component.
Features:
Easy to useExtreme harshnessRobust design
Additional Information:
- Item Code: 6976
- Production Capacity: 100000/Month
- Delivery Time: 10 DAYS
- Packaging Details: BAG
Wire Rope
Diameter | 1-10 mm, 10-20 mm, >40 mm, 20-30 mm, 30-40 mm |
Length | 1500 mm/reel, 2500 mm/reel, 1000 mm/reel, 2000 mm/reel, 500 mm/reel |
Construction | 1X7, 7X19, 8X19, 6X19, 3X7 |
Coating | PU, PVC, PP, Nylon |
Colour | Blue, White, Black |
Core | Fibre, Strand, IWRC |
Material | PVC Coated, Nylon Coated, Galvanized Steel, Stainless Steel |